I've done some forge work, though with wrought iron. Certainly there is some loss but not a high percentage.
>I expected a cache of rusted iron implements reworked into ingots, then
>into swords.
>
>If you have damascened iron, the waste is actually larger than my estimate.
>
>> While there will
>> be some loss from finishing, polishing and sharpening there'll be
>> little or none in the forging. It's not a modern process where you
>> cut off the bits you don't need and throw them away because it's
>> more trouble than it's worth to reuse. Instead you hammer the ingot
>> into the right size and shape for the blank you need and then
>> hammer and fold it into the sword. Any cutting is done early on in
>> the process and the scraps are recycled. A lot of the skill is in
>> knowing how the hammering needs to be done to get the right result.
>
>I was referring to the classical process, under the assumption that the
>corroded bits cannot be recycled.
If you're recycling rusty iron implements to provide the iron there's no reason for not recycling the corroded bits - they're far purer and require less work to use than ore.
Certainly the less refined the ore is the higher wastage there will be but that's going to be mostly impurities.
-- Donald Oddy http://www.grove.demon.co.uk/ ------------------------------ End of Glorantha Digest, Vol 11, Issue 52 *****************************************
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